MACHINED CASTINGS & FORGINGS
SMART
FROM THE START
STRONGER PARTS. LOWER COSTS. BETTER RESULTS.
Many parts don't need to be machined from solid bar stock. Lufasco helps determine whether a machined casting or forging can reduce material waste, shorten machining time, and lower overall production costs without sacrificing performance.
VALUE OF THE RIGHT PROCESS
REDUCE MATERIAL WASTE
The right manufacturing process minimizes excess material, scrap, and unnecessary machining
SHORTEN MACHINING TIME
Less material removal reduces machine hours, labor requirements, and production time
LOWER TOTAL PART COST
Proper process selection balances material, tooling, machining, and production volume for greater cost efficiency
IMPROVE PART PERFORMANCE
Casting and forging can provide strength, durability, and geometry better suited to demanding applications
INCREASE PRODUCTION EFFICIENCY
Reduced machining and streamlined production improve throughput, consistency, and scalability
SELECT THE RIGHT PROCESS
Lufasco evaluates part requirements, volumes, materials, and economics to identify the most effective manufacturing method
WHEN DOES A CASTING OR FORGING MAKE SENSE?
Casting and forging are not right for every part, but in many cases they provide a significant advantage especially at higher volumes.
Large Parts
Ideal for components that are too large or expensive to machine from solid stock
Complex Shapes
Excellent for intricate geometries that would be difficult or impossible to machine.
High Production Volumes
Tooling costs are recovered over higher volumes for lower per part cost
MACHINED CASTINGS VS. MACHINED FORGINGS
Both processes provide near-net shapes, but each offers unique benefits depending on your application.
Excellent for complex shapes and large parts
Lower material waste compared to bar stock
Lower machining time and reduced tooling cost
Lower cost at higher production volumes
Great for housings, bodies, and non-critical structural components
Maximum strength and durability
Superior grain flow for stronger parts
Ideal for high-impact and high-stress applications
Better fatigue resistance
Best for severe loading and safety-critical components
Industries & Applications We Support
PUMP HOUSINGS
VALVE BODIES
CRYOGENIC COMPONENTS
STRUCTURAL BRACKETS
HEAVY EQUIPMENT
RAILWAY EQUIPMENT
HYDRAULIC COMPONENTS
DISCUSS PART MANUFACTURING EFFICIENCY
Lufasco can evaluate existing parts or new designs to identify opportunities for reduced material, machining time, and production costs.